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ZCW10-40.5 Open Type Combined Electrical Apparatus High Voltage Reliable Durable Power Distribution Equipment

The ZCW10-40.5L open-type switchgear is a complete set of switchgear that uses air as the external insulation and SF6 gas as the arc-extinguishing medium. It is used for control and protection in 72.5 kV three-phase AC transmission and distribution systems and can also be applied as a link circuit breaker or for switching capacitor banks. This product is suitable for use in urban substations with limited space, industrial substations, and mountainous substations.

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Structural Features

The circuit breaker has an outdoor compact floor-mounted tank-type structure, equipped with a CT35 spring operating mechanism. The mechanism is integrally mounted with the body, ensuring simple installation, easy commissioning, and reliable operation, making it suitable for frequent operations. The mechanism’s lifespan exceeds 10,000 operations.

It adopts a compressed air arc-extinguishing structure with strong breaking capability. It can interrupt 40 kA of fault current up to 12 times, setting a domestic record. The sealing performance is reliable, using imported sealing gaskets. The dynamic seal employs a “V”-shaped sealing ring with a spring pressure compensation structure. The secondary wiring board for the current transformer is supplied by a joint venture, ensuring an annual leakage rate of <0.5%.

The internal current transformers use microcrystalline alloy materials with high magnetic conductivity, and the accuracy class can reach 0.2 or 0.2S. Based on user requirements, up to 12 current transformers can be included. It is capable of handling no-load long lines of up to 50 km without reignition.

Main Technical Parameters of Circuit Breaker

No.Parameter NameUnitParameter Value
1Rated voltagekV40.5
2Rated insulation levelkV185 (lightning impulse, full wave peak) /
95 (power frequency, 1 min)
3Rated currentA2000
4Mechanical lifeTimes10,000
5Rated SF6 gas pressure (20℃ gauge pressure)MPa0.5
6Alarm/minimum functional pressure (20℃ gauge)MPa0.45
7Rated short-circuit breaking currentkA40
8Rated short-circuit making current (peak)kA100
9Rated short-time withstand current (thermal)kA40
10Rated short-time withstand current (dynamic)kA100
11Rated out-of-step breaking currentkA10
12Accumulated breaking times (rated short-circuit)Times12
13Rated short-circuit durations4
14Closing time (rated operating voltage)s≤0.15
15Opening time (rated operating voltage)s≤0.06
16Rated operating sequenceO—0.3s—CO—180s—CO*
17Rated switching current (single capacitor bank)A400
18SF6 gas annual leakage rate%/Year≤0.5
19SF6 gas moisture content (V/V)ppm≤150×10⁻⁶
20Rated operating voltage (CT14 spring mechanism)See notes
21Closing/Opening coil voltageVDC 110/220
22Energy storage motor voltageVAC 220/380; DC 110/220
23SF6 gas weightkg8
24Circuit breaker weight (including mechanism)kg1400

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Your Questions, Answered

What is the lead time for custom and standard orders?

For standard models, lead time is typically 15-30 days. For custom solutions, prototype development takes 4-6 weeks, and bulk production takes 8-12 weeks.

What information do I need to provide to get a quote?

Please provide Rated Voltage, Rated Current, Short-Circuit Breaking Current, Mechanical Life Requirements, Operating Environment, and any special dimensions or interface needs.

Can you provide products according to our drawings?

Absolutely. We have extensive ODM/OEM experience. We can manufacture products based on your technical drawings and specifications.

How do you ensure product quality?

We have a full set of in-house testing equipment, including mechanical operation testers, impulse voltage testers, and micro-resistance testers. Every unit is tested before shipment.

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